Toyota RAV4 2001–2005 Parts
2nd generation (XA20) · 2.0L 4-cyl, 2.4L 4-cyl · FWD / AWD
- 69 common parts
- 14 with factory part numbers
- 5 recall campaigns
- 1,446 NHTSA complaints
Engine 6
- Check price on AmazonTiming kitChain or belt depending on the engine. Check your engine size before ordering.Not used on the selected year
- Check price on AmazonValve cover gasketOil seeping around the top of the engine or a burning-oil smell.Not used on the selected year
- Check price on AmazonOil pan gasketOil drips under the engine. Some engines are sealed with RTV instead of a gasket.Not used on the selected year
- Check price on AmazonEngine mountVibration at idle or a clunk when shifting into gear.Not used on the selected year
- Check price on AmazonTransmission mountClunk on acceleration or when shifting between drive and reverse.Not used on the selected year
- Check price on AmazonPCV valveRough idle, oil leaks or whistling from a stuck valve.Not used on the selected year
Cooling 7
- Check price on AmazonWater pumpCoolant leak at the front of the engine or overheating.OEM ref: 2.0L, 2.4L, 2.5L, 3.5L: 16100-28041Not used on the selected year
- Check price on AmazonRadiatorLeaks, clogged fins or overheating in traffic.Not used on the selected year
- Check price on AmazonThermostatTemperature gauge stays low or climbs high; weak heat.OEM ref: 2.0L, 2.4L: 90916-03084Not used on the selected year
- Check price on AmazonUpper radiator hoseSoft, swollen or cracked hose; coolant smell.Not used on the selected year
- Check price on AmazonLower radiator hoseCheck clamps and the hose for leaks at the radiator outlet.Not used on the selected year
- Check price on AmazonRadiator cooling fanOverheating at idle or with the A/C on.Not used on the selected year
- Check price on AmazonCoolant reservoirCracked tank or a cap that no longer holds pressure.Not used on the selected year
Fuel 4
- Check price on AmazonFuel pumpLong cranking, stalling or loss of power under load.OEM ref: 2.0L, 2.4L: 23221-28030Not used on the selected year
- Check price on AmazonFuel injectorMisfire on one cylinder or a fuel smell.Not used on the selected year
- Check price on AmazonFuel filterSome models use a filter built into the in-tank pump module.Not used on the selected year
- Check price on AmazonGas capA loose or worn cap can turn on the check-engine light (EVAP leak).Not used on the selected year
Ignition 4
- Check price on AmazonSpark plugsOne plug per cylinder; the EPA lists 4-cylinder engines for this generation. Check your engine before ordering.OEM ref: 2.0L, 2.4L, 2001–03: 90919-012102.0L, 2.4L, 2.5L, 3.5L, 2002–05: 90919-01237Not used on the selected year
- Check price on AmazonIgnition coilMisfire codes, rough idle or a flashing check-engine light.OEM ref: 2.0L, 2.4L, 2001–04: 90919-02243Not used on the selected year
- Check price on AmazonCamshaft position sensorCheck-engine light, hard starting or stalling.Not used on the selected year
- Check price on AmazonCrankshaft position sensorNo-start or stalling when hot.Not used on the selected year
Brakes 10
- Check price on AmazonFront brake rotorsPulsing pedal or steering wheel shake when braking.OEM ref: 2.0L, 2.4L: 43512-42030Not used on the selected year
- Check price on AmazonFront brake padsSqueal from the wear indicator or a grinding noise.Not used on the selected year
- Check price on AmazonFront brake caliperCar pulls to one side or a pad wears unevenly.Not used on the selected year
- Check price on AmazonRear brake rotorsFor versions with rear disc brakes. Check which type your vehicle has.OEM ref: 2.0L, 2.4L, 2003–05: 42431-42041Not used on the selected year
- Check price on AmazonRear brake padsFor versions with rear disc brakes. Check which type your vehicle has.Not used on the selected year
- Check price on AmazonRear brake caliperFor versions with rear disc brakes. Check which type your vehicle has.Not used on the selected year
- Check price on AmazonRear brake drums If equippedFor versions with rear drum brakes. Check which type your vehicle has.Not used on the selected year
- Check price on AmazonRear brake shoes If equippedFor versions with rear drum brakes. Check which type your vehicle has.Not used on the selected year
- Check price on AmazonABS wheel speed sensorABS or traction-control light on; front and rear sensors differ.Not used on the selected year
- Check price on AmazonBrake hoseCracked or swollen rubber lines; a soft pedal.Not used on the selected year
Suspension 8
- Check price on AmazonFront strut assemblyBouncing, nose-dive when braking or leaking fluid.Not used on the selected year
- Check price on AmazonRear shock absorberBouncy rear end or uneven tire wear.OEM ref: 2.0L, 2.4L: 48531-49285Not used on the selected year
- Check price on AmazonFront lower control armClunk over bumps from worn bushings.Not used on the selected year
- Check price on AmazonBall jointClunk or wander; check for play with the wheel off the ground.Not used on the selected year
- Check price on AmazonSway bar linkRattle or knock over small bumps.Not used on the selected year
- Check price on AmazonFront wheel bearingHumming noise that changes with speed.Not used on the selected year
- Check price on AmazonRear wheel hub and bearingHumming or grinding from the rear that rises with speed.Not used on the selected year
- Check price on AmazonRear coil springSagging rear or a broken coil.Not used on the selected year
Steering 3
- Check price on AmazonOuter tie rod endLoose steering or uneven front tire wear.Not used on the selected year
- Check price on AmazonInner tie rodClunk when turning; replace in pairs and align.Not used on the selected year
- Check price on AmazonSteering rackLeaks, play in the wheel or a knock when turning.Not used on the selected year
Electrical 5
- Check price on AmazonBatterySlow cranking or electrical warnings. Check group size before ordering.Not used on the selected year
- Check price on AmazonAlternatorBattery light on, dim lights or a dead battery.OEM ref: 2.0L, 2.4L: 27060-28110Not used on the selected year
- Check price on AmazonStarterClick or slow crank when you turn the key.Not used on the selected year
- Check price on AmazonBlower motorWeak or no air from the vents on some fan speeds.Not used on the selected year
- Check price on AmazonA/C compressorWarm air from the vents or a noisy clutch.Not used on the selected year
Exhaust 5
- Check price on AmazonUpstream oxygen sensorCheck-engine light and higher fuel use.OEM ref: 2.0L, 2.4L, driver side, 2001–04: 89467-42010Not used on the selected year
- Check price on AmazonDownstream oxygen sensorMonitors the catalytic converter; often codes P0420/P0430.OEM ref: 2.0L, 2.4L, passenger side, 2001–04: 89465-42100Not used on the selected year
- Check price on AmazonCatalytic converterRattle, sulfur smell or catalyst efficiency codes.Not used on the selected year
- Check price on AmazonMufflerLouder exhaust, rust holes or rattles underneath.Not used on the selected year
- Check price on AmazonExhaust manifold gasketTicking noise on cold start or exhaust smell.Not used on the selected year
Drivetrain 7
- Check price on AmazonFront CV axleClicking when turning or a torn boot.Not used on the selected year
- Check price on AmazonRear CV axle AWD onlyClicking or vibration from the rear axle shafts.Not used on the selected year
- Check price on AmazonPower transfer unit AWD onlyFront unit that sends power to the rear driveshaft.Not used on the selected year
- Check price on AmazonDriveshaft AWD onlyVibration at speed or a clunk when taking off.Not used on the selected year
- Check price on AmazonRear differential AWD onlyWhine or howl that changes with speed; check fluid.Not used on the selected year
- Check price on AmazonClutch kit Manual transmissionSlipping, high engagement point or a hard pedal.Not used on the selected year
- Check price on AmazonTransmission fluidEPA lists: 4-speed automatic, 5-speed manual. Use the fluid type in your owner's manual.Not used on the selected year
Body & Lighting 5
- Check price on AmazonHeadlight assemblyHazy or yellowed lenses. Housings vary by year and trim; confirm fitment.Not used on the selected year
- Check price on AmazonHeadlight bulbCheck the bulb number on your old bulb or in the owner's manual. LED units have no bulb.Not used on the selected year
- Check price on AmazonTail light assemblyCracked lens or moisture inside the housing.Not used on the selected year
- Check price on AmazonSide mirrorChoose the side and features (heated, power fold, signal).Not used on the selected year
- Check price on AmazonWiper bladesReplace every 6–12 months; driver and passenger lengths differ.Not used on the selected year
Filters & Maintenance 5
- Check price on AmazonOil filterChange with every oil service.Toyota schedules maintenance every 5,000 miles or 6 months, whichever comes first; oil and filter are replaced on that schedule.OEM ref: 2.0L, 2.4L, 2.5L, 3.5L: 90915-10004Not used on the selected year
- Check price on AmazonEngine air filterCheck every oil change; replace when dirty.Toyota schedules the engine air filter for replacement at 30,000 miles or 36 months, with inspection at the 5,000-mile services.OEM ref: 2.0L, 2.4L: 17801-28010Not used on the selected year
- Check price on AmazonCabin air filterWeak airflow or musty smell from the vents.Toyota schedules the cabin air filter for replacement at 30,000 miles or 36 months.OEM ref: 2.0L, 2.4L: 88568-52010Not used on the selected year
- Check price on AmazonSerpentine beltSqueal or cracks across the ribs. Some engines, including many hybrids, have no accessory belt; check yours.Not used on the selected year
- Check price on AmazonBelt tensionerReplace with the belt if the arm shakes or the pulley is noisy (belt-driven engines).Not used on the selected year
Icons are generic illustrations made for this site and do not show the exact part. Parts that depend on engine, drive or powertrain are marked using EPA data for this generation; confirm fitment with your VIN before ordering. Factory part numbers are shown as a reference when available; confirm the number with your old part or VIN before ordering. Price links search by part name and vehicle.
About the 2001–2005 RAV4
Overview
The 2nd generation (XA20) Toyota RAV4 covers the 2001–2005 model years in the US. The EPA lists 2 powertrains for this generation: 2.0L 4-cyl (2001–2003) and 2.4L 4-cyl (2004–2005). Drive types: FWD / AWD. Transmissions: 4-speed automatic, 5-speed manual.
The parts list above covers items commonly replaced on these vehicles, grouped by system.
Engines & specs
| Engine | Years | Drive | Transmission | EPA MPG |
|---|---|---|---|---|
| 2.0L 4-cyl | 2001–2003 | FWD / AWD | 4-speed automatic, 5-speed manual | FWD: 21–22 city / 26–28 hwy / 23–24 comb. AWD: 20 city / 25 hwy / 22 comb. |
| 2.4L 4-cyl | 2004–2005 | FWD / AWD | 4-speed automatic, 5-speed manual | FWD: 21 city / 27 hwy / 23 comb. AWD: 19–20 city / 24–25 hwy / 21–22 comb. |
Source: U.S. EPA / DOE fueleconomy.gov vehicle data.
Common problems reported to NHTSA
| Mention in complaint | 2001–02 | 2003–04 | 2005 |
|---|---|---|---|
| Transmission problems | 564 / 836 | 220 / 469 | 6 / 141 |
| Check-engine light | 129 / 836 | 63 / 469 | 5 / 141 |
| Airbag warning or airbags | 35 / 836 | 49 / 469 | 56 / 141 |
| Stalling or loss of power | 94 / 836 | 42 / 469 | 2 / 141 |
| Brake problems | 64 / 836 | 47 / 469 | 17 / 141 |
| Steering problems | 17 / 836 | 7 / 469 | 8 / 141 |
| Coolant leaks or overheating | 0 / 836 | 25 / 469 | 4 / 141 |
Owner complaints filed with NHTSA (1,446 for 2001–2005), counted by words in the complaint text. One complaint can mention several issues; the second number is all complaints for those years.
| Year | Recalls | Complaints | Top components in complaints |
|---|---|---|---|
| 2001 | 0 | 309 | Power Train:Automatic Transmission, Power Train, Electrical System |
| 2002 | 0 | 527 | Power Train:Automatic Transmission, Power Train, Electrical System |
| 2003 | 0 | 315 | Power Train:Automatic Transmission, Power Train, Electrical System |
| 2004 | 2 | 154 | Air Bags, Vehicle Speed Control, Power Train |
| 2005 | 5 | 141 | Air Bags, Vehicle Speed Control, Unknown Or Other |
Source: NHTSA (U.S. National Highway Traffic Safety Administration) recalls and complaints data, retrieved November 2026.
Recalls (5 campaigns)
- Air Bags: Frontal, Driver Side (2004–2005, NHTSA 15V284000)
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. - Air Bags: Frontal, Passenger Side (2004–2005, NHTSA 19V741000)
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Si… - Air Bags (2005, NHTSA 06V096000)
ON CERTAIN VEHICLES, DUE TO IMPROPER ASSEMBLY OF THE AIR BAG INFLATOR, WHICH IS USED IN THE SIDE AIR BAG, THE CURTAIN SHIELD AIR BAG, AND THE KNEE AIR BAG ASSEMBLY, SOME INFLATORS WERE PRODUCED WITH A… - Equipment: Other, Labels (2005, NHTSA 10V035000)
GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. - Equipment: Other, Labels (2005, NHTSA 10V036000)
SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO.
Source: NHTSA. Check open recalls for your vehicle with its VIN at nhtsa.gov/recalls.